Manufacturer of Brass Tubes, Admiralty Brass Tubes, Cupro Nickel Tubes, Profiles, Brass Sleeves, Cupro Nickel Piping Systems, Tubes with end forming

Quality

Quality has brought prosperity to Tubetech Copper & Alloys Pvt. Ltd. High product quality is an absolute priority for us and this constitutes a competitive advantage as it sets us apart from our competitors and hence makes a significant contribution towards securing and extending our market position. A determination to settle for nothing less than excellence is the foundation on which our company operates. Our stringent quality practices ensure that every product meets the industry's highest production standards. The products and services we offer not only meet the quality requirements of our customers but actually exceed them.

Quality Control

It is the stringent regime of quality controls and procedures established at Tube Tech that gives its products the critical advantage in the industry. Strict process requirements and continuous monitoring throughout the production process minimizes the range of possible deviations in the final output. The works have been equipped with reliable testing and measuring equipment for destructive and non destructive testing.

Destructive Tests :

Flaring Test
The flaring test serves to establish the forming behavior of tubes or pipes which is expanded to a specific degree. This flaring test is carried out in conformity with the code requirements. The specimen to be tested is expanded in a press to the degree specified. Defects which occur as result of this process are not permissible.

Hardness Test
Samples from each lot are tested to ensure that the hardness of the tube is within permissible limits.

Tensile Test
The tensile test specimen serves to determine the strength and ductility characteristics i.e. yield strength, tensile strength and elongation. Tensile tests are normally carried out at room temperature according DIN, ASTM, BS, and other common standards.

Flattening Test
Flattening test mainly serves to detect microscopic internal and external flaws. It involves compressing a tube section between two planes placed parallel to a predetermined distance. Incipient cracks and internal or external defects which occur as result of this process are not permissible.

Non Destructive Tests:

Hydrostatic Tests
All tubes and pipes produced at Tube Tech are compulsorily subjected to 100% hydro testing. Hydrostatic Testing can be carried out at pressures upto 120 kg /cm sq. The test pressure is achieved using high pressure Triple Plunger pumps. If specified, customers or their deputed inspection agencies can witness 100% hydro testing at our plant.

Pneumatic Testing
For thin wall tubes Pneumatic Testing (Air under water) is done at up to 450 psi air pressure to check for any leakages in the tube.

Visual Inspection
All products at Tube Tech are subjected to 100% visual inspection.

Quality Assurance

Quality Assurance System implemented at Tube Tech covers all production stages right from the raw material, re-drawing, annealing, till the final product is ready for dispatch. The elements of the quality assurance system correspond to the requirements of national and international standards, as well as customer's own Quality Assurance requirements.

The Quality control department is independent of manufacturing shop. All tests are carried out by trained quality personnel in compliance with the guidelines of the Quality Assurance System. Depending upon the intended application and technical delivery conditions or customer's specifications, a variety of specific tests can be carried out to ensure that highest quality standards are maintained. Also, at the end of this meticulously uncompromising quality checks.

Quality Assurance Plan

Sr. No.
Process
Characteristics
to be checked
Measuring Instruments
Quantum to be Checked
1
Raw Material / Mother Tube Inspection
Dimensions
Micro Meter
Random Sampling
Appearance
Visual
Random Sampling
2.
Swaging
Swage degree & Length
Visual
Random Sampling
3
Drawing / Intermediate Cutting
Dimensions
Micro Meter
Random Sampling
Surface / Length
Visual / Measuring Tape
Random Sampling
4.
Intermediate Annealing
Draw ability
Visual
Random Sampling
5
Straightening
Dimensions
Micro Meter
Random Sampling
Straightness
Visual & Measurement
Random Sampling
6
Finish Cutting
Length
Measuring Tape
100%
7
Deburring
Burrs on ends
Visual
100%
8
Inspection
Dimension
Micro Meter
100%
Length
Measuring Tape
100%
Surface
Visual
100%
9
Annealing
Temperature
Thermo Couple
Lot Wise
Speed
Speed Controller
Lot Wise
10
Final Inspection & Testing
Dimensions
Micrometer & Measuring Tape
100%
Leakage
Hydrostatic / Pneumatic Testing M/c
Random Sampling
Physical & Mechanical Test
UTM, Hardness Tester Etc.
Random Sampling
11
Packing
Marking & Packing
As Per Customer Requirement
100%
 
Send Enquiry
 
 
  Plot No.37, Dandekar Ind. Est., Old Satpati Road., Shirgaon, Palghar (W), Dist.Thane - 401407 Mumbai, Maharashtra, India.
  Tel. : (02525) 240602 / 215464
  Fax : 91 9004477626